Production & capacity
Fully automated, scalable production of biogenic components with precision and minimal waste. By cross breeding knowledge from different industries we constantly strive to be as sustainable and competitive as possible.
PaperShell Factory One – high-volume automation
Operational since Spring 2024, PaperShell Factory One marked a significant expansion for PaperShell production, raising our annual capacity above 400 000 components. The factory adds 3,200 sqm manufacturing facility next to our R&D Pilot Plant in Tibro, Sweden.
420 000
pcs/year in capacity
70%
target OEE
180-360
seconds cycle time
Production for every segment
Designed for versatility across various business segments. Production lines are designed for catering to diverse business needs, capable of producing complex or flat-surface components for a wide range of applications. With current capacity PaperShell can press components up to 1500 x 2000 mm in 0,5 to 7 mm thickness.
Production waste to biochar
We are committed to reducing our environmental footprint at every stage of production. The waste from Factory One is converted into biochar through the process of pyrolysis.
Pilot Plant – fast-tracking prototypes
PaperShell pilot plant is an innovation hub where we perfect prototype production with our clients. This hub is equipped to efficiently support joint R&D, supply prototypes, 0-series, and small-volume orders.
Consultation regarding environmental permit for PaperShell’s expanded operations in Tibro
PaperShell AB (“PaperShell”) develops and produces moulded, fibre-based biomaterials. The company intends to apply for a permit pursuant to Chapter 9 of the Swedish Environmental Code for increased production at the company’s facility located within the properties Sekretären 4 (existing) and Sekretären 5 (additional) in Tibro.
Production will be expanded to a maximum of 17,500 m³ of finished product per year and will include, among other things, impregnation processes and the production of biochar. The operations are subject to a permit requirement and are also covered by the Industrial Emissions Ordinance (2013:250). Where necessary, the permit application will also include requests for the required exemptions.
Because the operations may be assumed to result in significant environmental impact, PaperShell invites the public and other stakeholders to participate in a scoping consultation in accordance with Chapter 6 of the Swedish Environmental Code. The purpose is to inform and obtain views on the location, scope and environmental effects of the operations, as well as on the content of the Environmental Impact Assessment (EIA) that will be prepared.
The main environmental effects are assessed to relate to noise, transport, energy consumption, emissions to air, accident risks, and impacts on natural values in connection with the development of the site.
A consultation document describing the plans is available here and can also be requested via samrad@geosyntec.com.
Participate in the consultation
Open consultation meeting
An open consultation meeting will be held on 14 April 2026 at 17:30 at Tibro Sporthall (conference room), address Gymnasiegatan 27, Tibro.
Please register your participation no later than 7 April using the contact details below.
Written comments
Written comments must be submitted no later than 30 April 2026.
Email: samrad@geosyntec.com
Post:
Geosyntec Consultants AB
Norra Hamngatan 6
411 14 Gothenburg, Sweden
Please mark your submission “Consultation PaperShell”.
Information on how we process your personal data and on your rights can be downloaded here.
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